Retrofit & Rewamp

Retrofit | Revamp | Repairs | Relocation | Modernisation

Are you planning a complex modernisation or plant relocation and would like to place the organisation and implementation in professional hands?

Your scope of services
  • As-is assessment of the system status (safety check and/or mechanical and electrical inspection)
  • Joint determination of the type and scope of the upcoming modernisation
  • Elaboration or support in the creation of a specification sheet and functional specification
Safety-related support with the following points: 
  •  Risk assessments
  •  Safety assessments
  •  Support with risk assessment (risk estimation, risk analysis, risk evaluation)
Implementation of the complete project management for the overall project or sub-projects 
  • Selection of suppliers and co-operation partners
  • Negotiations with suppliers and co-operation partners
  • Awarding sub-projects to co-operation partners and suppliers
  • Defining the project schedule
  • Coordination of project partners
  • Rough and detailed planning of the scope of services to be realised
  • Project controlling
  • Risk management
  • Quality assurance
  • Communication (regular project reporting and jour fixe meetings with end customers, supplier meetings, coordination with cooperation partners)
  • Documentation of the entire course of the project
  • Final acceptance
  • Project completion
  • Final costing
  • Claim management
Advice and support on all aspects of CE labelling and risk assessment

Review of changes made under the aspect of significant/ insignificant change according to the specifications of the Federal Ministry of Labour and Social Affairs (BMAS) - comparison of the actual state with the state of the machine before the conversion

What is a significant or insignificant change? 

Preparation of a risk assessment for non-substantial modificationsErstellung einer Gefährdungsbeurteilung bei nicht wesentlichen Änderungen

Provision of mechanical and electrical site management during realisation on site 
  • Coordination of the individual trades
  • Coordination of logistics
  • Organising regular site manager meetings with end customers
  • Consideration of customer requests
  • Checking customer specifications during realisation
  • Checking compliance with the project plan
  • Initiating additional measures if necessary
  • Ensuring quality
Safety assessments of already converted or planned modernisations of machines and systems: 
Safety assessment of the existing machine 
  • Review of changes made under the aspect of significant/ insignificant change according to the specifications of the Federal Ministry of Labour and Social Affairs (BMAS) - Comparison of the actual condition with the condition of the machine before the conversion
What is a significant or insignificant change?

    BMAS

  • Preparation of a risk assessment for non-substantial modifications
  • Comparison of the modification with the Machinery Directive (state of the art) and any existing C standards (standards research and standards analysis)
  • Verification and validation of the safety-relevant parts of control systems in accordance with DIN EN ISO 13849-1 using the standards developed by the Institute for Occupational Safety and Health
  • Advice and support on all aspects of CE labelling and risk assessment